Honing

Honing is the most precise of all machining processes, enabling us to combine maximum precision down to the micron level with absolute quality in all your workpieces. You get:

  • Highly accurate dimensional tolerances
  • Perfect surface quality
  • Corrected drill holes
  • Offsetting of positional tolerances
Frankenstein-Praezision-Honen

What do you get with honing from Frankenstein Präzision?

  • Increased dimensional and geometric accuracy
  • Task-specific surfaces
  • Optimised sliding and sealing surfaces, surface roughness, and surface quality and properties
  • Workpieces with improved tribological properties
  • Fewer reject parts and less reworking
  • Improvement in important engine parameters such as friction

Sie möchten mehr zum Thema Honen erfahren. In unserem Glossar finden Sie ausführliche Informationen zum diesem zerspanenden Feinbearbeitungsverfahren.

What does Frankenstein Präzision offer you?

Zylinder-Praezisionsteile-Honen

Honing of cylinders and precision parts

Durchgangsbohrung-Sacklochbohrung-Honen

Honing of through holes and blind holes

Prototyp-Großserie-Honen

Honing of prototypes and large series runs

How does Frankenstein Präzision help you with both small and large series runs?

In addition to our high quality, our customers particularly appreciate our speed, flexibility, many years of experience and economy.

  • How you benefit with large series runs: You save costs, since you don’t need your own machinery or specialised personnel.
  • And with small series runs: You get an ideal solution that meets your specific requirements – quickly, accurately, and cost-effectively.

You benefit from our extensive industry know-how

We’ve assisted customers and projects in various sectors. Is your company involved in one of the following sectors? If so, we’ve got some fascinating reference projects on our files.

  • Automotive
  • Gearbox and pump manufacturing
  • Medical systems
  • Aerospace
  • Machine and plant construction
  • Environmental engineering
  • Hydraulic systems

Are you in a different sector?

Our experts will be happy to get to grips with the specifics of contract manufacturing for your particular field.

For which processes is honing best suited?

  • Manufacturing high-precision items from metal, glass, ceramics or sintered materials
  • Correcting drilled holes: cylindrical properties, roundness, linearity, parallel alignment
  • Observing dimensional tolerances, e.g. diameter corrections
  • Correcting positional tolerances, e.g. squareness and axial runout
  • Equalising quenching distortion
  • Optimising surface quality
Frankenstein-Praezision-Logo-Icon-weiss

How does Frankenstein Präzision achieve maximum processing quality down to the micron range?

Our guarantees are a stringent quality assurance process and the many years of experience accumulated by our employees.

You can download our DIN EN ISO 9001:2015 certificate here.

frankenstein praezision_team

What our customers appreciate about us

Knowledge and expertise

Extensive industry know-how (We process more than 16 million parts every year)

Cost savings

High efficiency for both large and small series production

Speed

Extensive know-how and optimised manufacturing

Flexibility

Experience and a large fleet of machines

Efficiency

Perfectly coordinated processes

High precision

Maximum precision down to the micron range

High rates of customer satisfaction

Customers give us at least a 95% rating

Referenzen

FAQ / Details

Which items of mine are suitable for honing?

The following are typical examples of items whose quality can be improved through honing or are ideal for reworking:

  • Bearing bushes
  • Piston pin bushes
  • Planetary gears
  • Toothed wheels
  • Sprockets
  • Rotors
  • Gear wheels
  • Camshaft bearings
  • Valve blocks
  • Pressure cylinders
  • Connecting rods
  • Piston bearing surfaces
  • Main bearing bores
  • Brake and clutch cylinders
  • Rockers
  • Control housings
  • Pulleys
  • Spring plates
  • Eccentrics
  • Hydraulic parts

What can I achieve through honing?

Correcting cylindrical forms and positional tolerances using honing delivers many results:

  • Material removal
  • Increased friction coefficients
  • Modified peripheral zone properties
  • Improved surface quality
  • Increased contact areas
  • Precision reworking
  • Corrected bore positions

Creating functions for gliding, sealing and/or guiding

Our end-to-end quality assurance process guarantees the best results, specifically:

  • Inward goods inspection: when the workpieces arrive, unit quantities are reviewed based on the consignment notes. Measuring tools and devices are selected to suit the product and are set down in an inspection plan. A visual inspection is performed under a microscope.
  • Ongoing checks: various measuring tools are used during the honing process, including dial gauges, surface meters, limit plug gauges, bore gauges, nozzle plug gauges, form testers and a coordinate measuring machine.
  • Final checks: prior to washing and packing in our logistics area, workpieces are checked once again in our quality assurance area, depending on the quality requirements.
  • Approval for delivery and the customer-specific documentation

Which machines does Frankenstein Präzision work with?

We use special measuring devices for all parameters. These automatically align your workpieces through centring and levelling processes. Some of the devices we use:

Talyrond 290 and Talyrond 585 are form testers that enable us to perform analyses of roundness, linearity, parallel alignment, coaxiality and evenness.

The Talysurf 50 is a surface meter. We use this to measure the surfaces of your workpieces and identify any potential deviations.

The Contracer CV3000 is a profile measuring device that we can use to measure the edges of your workpiece by tracing the contours. This helps us to identify deviations such as the formation of burrs.

The Zeiss Contura G2 is a coordinate measuring machine that we use to check the shape and position measurements of your workpiece and identify any potential deviations. This measuring machine is suitable for larger drill holes.

You want to achieve the best possible surface quality, shape or positional tolerance. With Frankenstein Präzision, you can be sure your requirements will be met. We achieve the best results in the smallest areas:

  • Maximum accuracy guaranteed down to < 1 µm
  • Honing diameters of 3 – 90 mm
  • Workpiece lengths up to 100 mm (standard)
  • Workpiece lengths up to 200 mm (special tools)
  • Roundness ≤ 0.5 µm
  • Cylindricality ≤ 2 µm
  • Surface Rz ≤ 1.5 µm
  • Diameter tolerance ≤ 1.5 µm
  • Linearity ≤ 0.5 µm
  • Angular position ≤ 3 µm
  • Parallel alignment < 3 µm
  • Squareness < 3 µm
  • Axial runout < 5 µm

Your enquiry

frankenstein praezision_team

Phone: + 49 (0) 7122 – 82592-0
vertrieb@frankenstein-praezision‎.‎de

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